BMW Recalls Nearly 200,000 U.S. Vehicles Over Fire Risk
BMW is recalling nearly 196,355 vehicles in the United States due to a defective starter relay that poses a fire risk. According to filings with the National Highway Traffic Safety Administration, the relay can corrode if exposed to moisture, potentially leading to overheating or a short circuit. The problem could cause a fire whether the vehicle is parked or running, prompting officials to urge owners not to park affected cars inside garages or near buildings until repairs are made.
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Affected Models
The recall affects a wide range of BMW models equipped with the B48 turbocharged four-cylinder engine, as well as certain Toyota Supras that share the same engine hardware. Vehicles included in the recall are the 2019–2022 BMW X3 and X4, the Z4, the 230i, 330i, 430i, and 530i, along with 2020–2022 Toyota Supras. BMW said it will begin notifying owners on November 14, 2025, and dealerships will handle the repairs. The company confirmed that all replacements will be performed free of charge, and customers who already paid for similar repairs may be eligible for reimbursement.
The company has advised owners of affected vehicles to park them outdoors and away from structures or other vehicles until the defect is repaired. BMW emphasized that the fire risk is not limited to cars in motion — it can occur even when the vehicle is shut off. Regulators echoed that guidance and urged drivers to confirm their vehicle status by checking the VIN on BMW’s official recall site or through the NHTSA portal.
Repair Process
To address the issue, BMW will instruct its dealer network to install a redesigned starter relay with enhanced moisture protection. Due to limited parts availability, the recall will be implemented in phases. Owners will first receive interim letters beginning November 14, with a second notice to follow when the redesigned parts arrive.
During its investigation, BMW reported that approximately ten vehicles had caught fire in connection with this defect; however, no injuries or accidents have been linked to the issue so far.
Past Recalls
This is not the first time BMW has issued a large recall over potential fire hazards. In 2024, the company recalled more than 105,000 vehicles due to overheating starter motors. In 2017, nearly one million cars were recalled for wiring defects in blower motors that could ignite in 3-Series models. Earlier recalls also involved more than 720,000 vehicles with water pump connectors that posed a risk of short-circuiting.
The latest action highlights the ongoing challenges automakers face in managing fire risks associated with electrical systems. For now, BMW owners are advised to follow the safety guidance until the repair is complete, with the assurance that all work will be carried out at authorized dealerships and fully covered by the company. For more industry updates, visit our automotive news section.